A second suspension bridge over
the East River was begun in 1896
and formally opened in December,
1903. It spans the river between
the foot of Delancey street,
Manhattan, and the foot of South
Fifth and South Sixth streets,
Brooklyn, and has a total
length, from the entrance at
street grade in Manhattan to the
entrance in Brooklyn, of 7,200
feet. Through its entire length
it
has a clear width of 118 feet,
and provides for two elevated
railway tracks, four street
railway tracks, two 18-foot
roadways, two footpaths, and two
bicycle paths. It is very
remarkable in its capacity to
carry traffic.
The foundation piers, two for
each tower, were sunk to bed
rock, about 70 feet below mean
high water, by means of timber
caissons similar to those used
in the old bridge, but different
in one essential point. The
entire caisson was stiffened
with a series of massive
plate-steel riveted trusses,
eight in all, which extended
entirely across it from wall to
wall. The working chamber was
also strengthened with two solid
bulkheads built across it. Level
with the bottom of the walls was
a framework of 16-inch timbers
bolted to the side walls with
tic rods. At each intersection
vertical posts reached from this
frame to the roof, and the whole
system was tied together and
stiffened against lateral
distortion by diagonal struts
and tie rods. The object of this
bracing and truss work was not
merely to enable the roof to
carry the superincumbent load of
masonry, but to enable the whole
caisson to endure without
distortion the heavy transverse
strains to which it would be
subjected should it become
"hung" upon any projecting point
of the uneven rock bottom. Each
caisson was built upon launching
ways and floated to its
destination. The piers are built
of limestone up to low water
level, above which they consist
of a granite facing with a
limestone backing. They are
finished with two heavy coping
courses of simple and pleasing
design, and one pedestal course
of granite blocks.
The anchorages measure 182 feet
in width, 158 feet in depth, and
120 feet from the foundation to
the coping. Forty feet of the
mass is below the street level,
above which it rises some 80
feet. The total pull of the four
cables is 20,250 tons. The
anchorage could only be moved by
being rotated upon its "toe" as
an axis, or by sliding bodily
forward. To resist rotation the
masonry is massed at the rear,
most of it being directly above
the anchor plates to which the
cables are secured, the forward
half being of hollow
construction. Sliding is
resisted by the mass of earth at
the toe and by the frictional
resistance between the masonry
itself and the earth upon which
it rests; this is also increased
by the stepping of the bottom of
the foundation.
At each corner of each of the
tower foundations, or piers, is
a large block of dressed granite
upon each of which rests a
casting forming the base of a
leg, or column, of the tower.
Each half of each tower is
composed of four columns which
are 8 feet square at the bottom
and taper to a square of 4 feet
at a height of 20 feet, the
latter section being then
maintained throughout their full
height. The columns are 310 feet
in height, and are built up of
two thicknesses of plate riveted
together. The base is stiffened
by diaphragms, but in the upper
4-foot section there are eight
built-up Z-bars, two on each
inside face of the column. All
the columns are vertical up to
the level of the roadway, above
which they have a batter toward
each other of 14 feet in a
height of 215 feet. The four
columns are strongly united by
bracing, and just below the
floor a system of lattice
bracing is placed entirely
around each tower and also
between the towers. Above the
roadway the towers are tied
together by latticed and
diagonal members. The saddle
castings upon which the cables
rest are located immediately
above the legs of the towers,
the weight being distributed and
the structure stiffened at this
point by a system of deep
girders.
Each of the four cables consists
of 37 strands of No. 8 wire, and
each strand is made up of 281
wires, so that in each cable
there are 10,397 wires. The
specifications required a
tensile strength of 200,000
pounds per square inch of
section, and an elongation of at
least 5 per cent, in a length of
8 inches. Instead of wrapping
the cables with wire in order to
protect them from the
atmosphere, as was done with the
Brooklyn Bridge cables, they
were enclosed in 1-16-inch sheet
steel which reaches from one
suspender band to another. The
suspenders, which are 20 feet
apart, are steel wire rope; they
are attached to the stiffening
trusses at their point of
intersection with the floor
beams.
The saddles weigh over 32 tons
each. The cable rests in a
groove struck in a plane
parallel with the axis of the
bridge and on a radius of 21
feet 6 1/2 inches. The saddle is
supported upon 22 steel channel
beams, and movement of the
saddle is provided for by 40
steel rollers placed between the
saddle casting and the beams.
In order to compensate for the
vertical distortion produced by
unequal loading, and to
distribute such loads, it was
necessary to stiffen the floor
system. In the old bridge this
was accomplished by four
longitudinal trusses; but in
this case there are only two
trusses, each 40 feet deep,
which extend entirely across the
bridge. The bottom chord is
built into the floor system and
is of the same depth. The floor
of the bridge is composed of a
series of transverse plate
girders, 5 feet in depth, which
extend all the way across. These
are spaced 20 feet apart, and
are bridged longitudinally by
lines of plate-steel stringers.
There are 20 of these lines of
stringers which extend through
the structure from end to end.
The roadways are carried by the
overhanging ends of the floor
beams. The central portion of
the floor beams is supported at
two points from overhead
trusses, which are built in
between opposite panel-points of
the upper chords of the
stiffening trusses. This
construction reduces the weight
and admits of the use of much
shallower floor beams than would
otherwise be necessary. Wind
pressure is resisted by a
horizontal truss between the top
chords of the stiffening
trusses, and by the manner in
which the longitudinal stringers
are riveted intercostally
between the floor beams; the
tensional stresses, due to a
wind blowing across the bridge,
are resisted in the leeward half
of the floor by the stringers
and the bottom chord of the
stiffening truss, and the
compressive stresses are
similarly provided for by the
stringers and bottom chord of
the windward half of the floor
system.
The suspended portion of the
structure occupies only that
portion lying between the
towers, the land part of the
cables carrying no load
whatever. Between the anchorages
and towers are parallel-chord
trusses with their centers
resting upon steel piers. The
main trusses are not provided
with slip-joints, as are those
of the Brooklyn Bridge, but are
continuous from anchorage to
anchorage; neither are they
rigidly united to the towers or
anchorages. They are furnished
with roller bearings at the
anchorages and with rocker
bearings at the main towers;
this construction permits of
their free expansion from the
center toward each anchorage.
The bridge was designed by L. L.
Buck, whose work in renewing the
original Roebling suspension
bridge at Niagara had already
attracted attention.
The
contract prices for the bridge
were as follows:
New York
tower foundation
Brooklyn tower foundation
Anchorages,
Towers and shore spans
Cables and suspenders
Approaches,
Main span suspended system
|
$373,463
485,082
1,570,000
1,221,726
1,398,000
2,411,000
1,123,400 |
The total estimated cost of
the bridge, including land and
stations, is $20,000,000.